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TMI, LLC
5350 Campbells Run Road
Pittsburgh, PA 15205
800.888.9750
Phone: 412.787.9750
Fax: 412.787.3665
Email TMI, LLC

Conversion Services

Cutting to Size
Panels can be cut to size and re-rolled the opposite way to reduce the natural curve of the material. Our specialized cutting machine insures clean, accurate and square cuts for materials up to 1/2" thick and up to 192" in length.


Cutting and Punching

The Strip Press Feed is a custom designed machine that replaces the entire manual process of measuring, cutting, punching, and labeling of flexible PVC strips from 4'' to 16'' wide, from 0.040'' to .250'' thick, and lengths from 4'' to 16'. The real “breakthrough” is a 90% reduction in processing time and an 800% increase in capacity. Included in the machine’s design is an option that utilizes an exclusive process that does not completely shear the PVC, leaving a fraction of material so the individual strips stay together and can be wound onto one continuous roll. The customer can then conveniently tear individual pieces from each roll. This option of pre-cut and pre-punched materials on rolls is marketed as “RIP-A-STRIP.” TMI is the only company in the world that can provide “RIP-A-STRIP” in full rolls.

Die Cutting
We offer custom die cutting for applications that require special shapes, holes, or angles for pieces up to 48'' x 60''. If you provide a drawing for a finished die cut piece, we can design and produce the dies to accommodate our die cutting machines.
Extrusion Welding
With the newly developed extrusion welding technology, we have the ability to weld PVC panels from 0.24'' thick up to 0.50'' thick. This process enables us to weld clear and opaque materials together. Common applications are flexible impact doors and bi-folding doors.
Flash Cutter

Special Feature: Flash Cutter in action.

Heat Sealing
Strips can be produced with a heat-sealed loop at the top for mounting on bars or rods. Heat sealing can also be used to create a clear window inside an opaque sheet. We can design and produce special heat-sealing dies to meet your requirements.

Hot Air Welding
This process of welding is used to attach vinyl-coated materials to clear or opaque, flexible PVC sheets or panels. The most common application is the attachment of velcro, used for closure on bi-folding doors, clean room panels, sound panels, and sliding doors.
NOTE: All converting is done in-house with state-of-the-art equipment in our clean and modern facility. TMI, LLC. specializes in PVC products and our services are not limited to those shown above. Please call for solutions to your production problems and requirements.

Normalizing
Cut-to-size panels can be normalized to completely remove the natural curve in the material. Normalized panels are shipped on custom made skids and are interleaved with special normalizing paper.

Partial Rolls
Partial rolls can be ordered instead of full rolls when desired. Materials are cut to the required roll length and repackaged for shipping.
Rewinding, Interleaving & Electro-Static Dusting

Special put-up requirements can be met with our unwinding and rewinding capabilities. To prevent air bubbles from compromising the quality of the material, it is recommended that interleaf paper be used. Interleaving is also recommended for softer, tackier films to facilitate easier handling and processing of the material. Another option to eliminate tackiness is dusting. Our high-tech dusting equipment can be adjusted from super light to extra-heavy levels of dusting.

Sewing
Our extensive sewing department can manufacture customized products while adding quality, strength and detail. Choose from a variety of materials (thickness and color); add Velcro or Zippers to meet your customer’s requirements. Products that can be customized include Equipment and Rack Covers, Caser Display Curtains and Coolkeeper Oven Curtains. Call with your specific requirements.

Sheeting

Master rolls and slit rolls can be sheeted to exact specifications. Tissue interleaving is commonly used to prevent sheets from sticking together. Sheets are available in sizes up to 54'' x 72''. Larger size sheets require special tolerances.
Slitting

Capabilities include materials in thicknesses from 4 mil up to 80 mil. Master rolls up to 73'' wide can be slit as small as 2'' wide. We can also slit more than just PVC. If you have a special material that needs converted, call one of our product specialists to see if we can help. Tissue interleaving and custom put-ups can also be done to meet your requirements.
TMI, LLC specializes in PVC products and our services are not limited to those shown above. Please call for solutions to your production problems and requirements.
 

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5350 Campbells Run Road • Pittsburgh, PA 15205
800.888.9750 • Phone: 412.787.9750 • Fax: 412.787.3665
tmi@tmi-pvc.com